双语化学辞典Chem Lexicon
技术 · 化工与环境 · 钢铁冶金 Industrial chemistry · Iron and steel

高炉炼铁Blast furnace

拼音Pinyin gāo lú liàn tiě 别名Also 高炉; iron blast furnace

定义Definition

高炉炼铁是在竖式高炉中,用焦炭燃烧产生的一氧化碳在高温下把铁矿石还原为液态生铁的工艺。铁矿石、焦炭和石灰石从炉顶加入,热风从炉底鼓入,生铁和炉渣从炉缸分别排出。它生产了全球约 70% 的铁。

The blast furnace reduces iron ore to molten pig iron in a tall shaft furnace, using carbon monoxide from burning coke at high temperature. Ore, coke and limestone are charged at the top, hot air is blown in near the bottom, and iron and slag are tapped separately from the hearth. It produces about 70% of the world's iron.

原理Principle

热风(约 1100–1250 °C)在风口区与焦炭燃烧,温度高达 2000 °C 以上,生成的 CO₂ 立即与炽热焦炭反应生成 CO。CO 上升时自上而下逐级还原:Fe₂O₃ → Fe₃O₄ → FeO → Fe。石灰石分解为 CaO,与矿石中的 SiO₂ 等脉石结合成炉渣(CaSiO₃),炉渣浮在铁水上方。生铁含碳约 4%,还含少量 Si、Mn、P、S。

Hot blast at about 1100–1250 °C burns coke at the tuyeres above 2000 °C, and the CO₂ formed immediately reacts with glowing coke to give CO. Rising CO reduces the ore step by step: Fe₂O₃ → Fe₃O₄ → FeO → Fe. Limestone decomposes to CaO, which combines with SiO₂ and other gangue to form slag (CaSiO₃) floating on the iron. Pig iron contains about 4% carbon with some Si, Mn, P and S.

发展历史History

中国在公元前 5 世纪已用竖炉生产生铁,比欧洲早一千多年。欧洲 14 世纪出现高炉。1709 年达比用焦炭代替木炭,1828 年尼尔森发明热风技术,大幅降低燃料消耗。现代大型高炉容积超过 5000 m³,日产铁水上万吨。

China produced pig iron in shaft furnaces by the fifth century BCE, more than a thousand years before Europe, where blast furnaces appeared in the fourteenth century. Darby replaced charcoal with coke in 1709, and Neilson's hot blast of 1828 greatly cut fuel use. Modern furnaces exceed 5000 m³ and make over 10,000 tonnes of hot metal a day.

从生铁到钢与减排From pig iron to steel, and decarbonisation

生铁性脆,需在转炉中吹氧把碳降到 2% 以下并除去杂质,才得到钢。高炉-转炉流程每吨钢排放约 1.8–2 吨 CO₂,钢铁业约占全球 CO₂ 排放的 7%。氢气直接还原铁(H₂ 代替 CO)和电弧炉炼钢是主要的低碳替代路线。

Pig iron is brittle; oxygen blown through it in a converter lowers the carbon below 2% and removes impurities to make steel. The blast furnace–converter route emits about 1.8–2 tonnes of CO₂ per tonne of steel, and the steel industry accounts for roughly 7% of global CO₂ emissions. Hydrogen direct reduction (H₂ in place of CO) and electric arc furnaces are the main low-carbon alternatives.

反应Reactions

Fe2O3 + 3 CO 高温⟶ 2 Fe + 3 CO2Fe2O3 + 3 CO high T⟶ 2 Fe + 3 CO2

炉身温度自上而下约 200 °C 升至 1500 °C 以上。

Temperatures rise from about 200 °C at the top to above 1500 °C in the hearth.

  1. 风口区:C + O₂ → CO₂,随后 CO₂ + C → 2 CO。

    Tuyere zone: C + O₂ → CO₂, then CO₂ + C → 2 CO.

  2. 炉身:3 Fe₂O₃ + CO → 2 Fe₃O₄ + CO₂;Fe₃O₄ + CO → 3 FeO + CO₂;FeO + CO → Fe + CO₂。

    Stack: 3 Fe₂O₃ + CO → 2 Fe₃O₄ + CO₂; Fe₃O₄ + CO → 3 FeO + CO₂; FeO + CO → Fe + CO₂.

  3. 造渣:CaCO₃ → CaO + CO₂;CaO + SiO₂ → CaSiO₃。

    Slag formation: CaCO₃ → CaO + CO₂; CaO + SiO₂ → CaSiO₃.

Fe3O4 + 4 CO ⟶ 3 Fe + 4 CO2

磁铁矿的还原

Reduction of magnetite

年表Timeline

  • 约公元前 5 世纪

    中国用竖炉生产生铁

    China produces pig iron in shaft furnaces

  • 1709

    达比用焦炭炼铁

    Darby smelts iron with coke

  • 1828

    尼尔森发明热风炼铁

    Neilson introduces the hot blast

  • 1856

    贝塞麦转炉炼钢

    The Bessemer converter turns iron into steel