定义Definition
热固性塑料是在加热、加压或固化剂作用下发生化学交联、形成三维网状结构的塑料。固化后不溶不熔,再加热也不能软化重塑,温度过高只会分解。酚醛树脂、环氧树脂、不饱和聚酯和脲醛树脂是典型的热固性塑料。
Thermosets are plastics that crosslink chemically into three-dimensional networks under heat, pressure or a curing agent. Once cured they are insoluble and infusible; reheating will not soften or reshape them, and excessive heat only decomposes them. Phenolic, epoxy, unsaturated polyester and urea–formaldehyde resins are typical thermosets.
结构与性能Structure and properties
固化前树脂是低分子量的线型或支化预聚物,可以流动成型;固化时官能团反应形成共价交联,达到凝胶点后体系不再流动,最终成为一个“巨大分子”。高交联密度带来高硬度、高模量、耐热、尺寸稳定和耐溶剂性,但也使材料较脆。
Before curing the resin is a low-molar-mass linear or branched prepolymer that can flow into shape; during cure its functional groups react to form covalent crosslinks, flow stops at the gel point, and the whole part becomes in effect one giant molecule. High crosslink density gives hardness, stiffness, heat resistance, dimensional stability and solvent resistance, but also brittleness.
历史History
1839 年固特异的硫化橡胶是最早的交联高分子材料。1907 年贝克兰发明的酚醛塑料是第一种全合成热固性塑料。1920 年代脲醛树脂、1930 年代三聚氰胺-甲醛树脂、1940 年代环氧树脂和不饱和聚酯先后出现,后者与玻璃纤维结合制成“玻璃钢”。
Goodyear's vulcanised rubber of 1839 was the first crosslinked polymer material, and Baekeland's phenolic plastic of 1907 the first fully synthetic thermoset. Urea–formaldehyde resins (1920s), melamine–formaldehyde (1930s), and epoxies and unsaturated polyesters (1940s) followed; the last, reinforced with glass fibre, became fibreglass.
用途与回收难题Uses and the recycling problem
热固性塑料用于电器绝缘件、电路板、胶黏剂、涂料、复合材料(风电叶片、飞机机身、船体)和厨具(密胺餐具)。由于不能重熔,回收十分困难,废弃风电叶片已成为难题。可逆交联的“类玻璃高分子”(vitrimer,2011 年莱布勒提出)和可降解交联键是解决方向。
Thermosets are used in electrical insulators, circuit boards, adhesives, coatings, composites for wind blades, aircraft and boat hulls, and melamine tableware. Because they cannot be remelted, recycling is very hard, and retired wind-turbine blades have become a problem. Vitrimers with exchangeable crosslinks, introduced by Leibler in 2011, and cleavable crosslinks are possible solutions.
年表Timeline
- 1839
硫化橡胶发明
Vulcanised rubber is invented
- 1907
酚醛塑料发明
Phenolic plastic is invented
- 1946
环氧胶黏剂上市
Epoxy adhesives are launched
- 2011
莱布勒提出类玻璃高分子
Leibler introduces vitrimers